Grating By Airseal

Grating

Airseal Technology LLP is a leading player in the thermal power plant industry, offering a wide range of high-quality gratings for various applications. With state-of-the-art facilities, we are capable of producing over 50 metric tons of grating panels per day, utilizing both manual and automatic machinery. Our efficient manufacturing process allows us to meet our client's urgent needs and deliver ready-to-dispatch grating panels on short notice.

Our gratings are available in standard sizes and meshes, catering to the diverse needs of clients worldwide. We offer a variety of grating types including electro-forged gratings, manual punching gratings, serrated gratings, and plain gratings. Our gratings are made from mild steel and can be supplied in self-color, hot-dip galvanized, or painted surface finish

In addition to standard gratings, we also offer custom-fabricated electro-forged gratings, circular gratings, heavy-duty gully gratings, and stair treads, complete with the necessary fixing clamps. Our gratings come with both plain and serrated bearing bars, ensuring maximum safety and durability Airseal Technology LLP is committed to providing our clients with the highest quality gratings, backed by our extensive industry experience and expertise. Our dedication to customer satisfaction and commitment to using the latest technology has established us as a trusted and reliable supplier in the thermal power plant industry.

Types of

Gratings

Electro-forged gratings are made by passing a current through steel bars to heat them to a high temperature, and then passing them through rollers to form the desired shape. This process creates a very strong and durable grating that is resistant to corrosion and impact. They are often used in industrial settings such as oil and gas refineries, power plants, and chemical processing facilities.

Manual punching gratings are produced by punching holes into steel bars using a manual machine, which is then bent and welded together to form the grating. These gratings are typically less expensive and have a lower load-bearing capacity compared to electro-forged gratings. They are often used in less demanding applications such as walkways and stair treads.

Serrated gratings are made by cutting teeth or serrations into the surface of steel bars, which provides additional slip resistance. These gratings are often used in outdoor applications such as on bridges, ramps, and decks, as well as in industrial settings where workers are at risk of slipping.

Plain gratings are made by cutting steel bars to the desired size and shape, and then welding them together to form the grating. They are smooth and have no serrations or teeth on the surface. These gratings are often used in indoor applications such as in buildings, and in areas where a smooth surface is desired.

Applications of

Gratings

Electro Forged Gratings
Electro-forged gratings are widely used in industrial settings such as oil and gas refineries, power plants, and chemical processing facilities because of their high strength and durability. They are suitable for heavy-duty applications such as platforms, walkways, stair treads, and mezzanine flooring. The high-temperature forging process creates a tight and compact structure, which makes the gratings resistant to impact and corrosion. They can also withstand heavy loads and traffic, making them suitable for areas where vehicles and heavy machinery are in use.
Manual punching gratings
Manual punching gratings are typically less expensive than electro-forged gratings and are suitable for less demanding applications. They are often used in walkways, stair treads, and mezzanine flooring in commercial and industrial buildings. They are also suitable for use in pedestrian bridges, decks, and ramps. Although they have a lower load-bearing capacity compared to electro-forged gratings, they can still support moderate loads and traffic.
Serrated gratings
Serrated gratings are specifically designed to provide additional slip resistance, which makes them suitable for outdoor applications such as bridges, decks, ramps, and walkways. They are also suitable for use in industrial settings where workers are at risk of slipping, such as on wet or oily surfaces. The serrations on the surface of the grating provide an increased level of traction, which reduces the risk of accidents and injuries.
Plain gratings
Plain gratings are smooth and have no serrations or teeth on the surface. These gratings are often used in indoor applications such as in buildings, and in areas where a smooth surface is desired. They are suitable for use in areas such as stair treads, mezzanine flooring, and walkways. They are also suitable for use in areas where heavy machinery and vehicles are not in use. The smooth surface of plain gratings is easy to clean and maintain, and it does not trap dirt or debris.

AIRSEAL Offers specialised services in core industries ensuring clean, safe, productive work place and environment

Our areas of expertise

AIRSEAL APPLIED

ABBRATION RESSISTANCE CERAMICS

EXPANSION BELLOWS

CUSTOMISED FABRICATION AND GRATINGS

HOT DIP GALVANIZING

GEAR BOX MAINTANENCE

SPILLAGES RECOVERY AND RECYLING

GRATING

Gratings and

Industrial Challenges

Corrosion resistance

These gratings are made of high-strength steel that is resistant to corrosion, which is a common issue in industrial settings such as oil and gas refineries and chemical processing facilities. This helps to prolong the lifespan of the gratings and reduces the need for frequent maintenance and replacement.

Impact resistance

The high-temperature forging process creates a tight and compact structure, which makes the gratings resistant to impact. This is important in heavy-duty applications such as platforms, walkways, stair treads, and mezzanine flooring where heavy loads and traffic are present.

Heavy-duty loads

Electro-forged gratings can withstand heavy loads and traffic, making them suitable for areas where vehicles and heavy machinery are in use. This helps to ensure the safety of workers and equipment in industrial environments.

Cost-effectiveness

These gratings are typically less expensive than electro-forged gratings, which makes them a more cost-effective option for less demanding applications.

Durability

Manual punching gratings are made of steel and can withstand moderate loads and traffic. This makes them suitable for use in walkways, stair treads, and mezzanine flooring in commercial and industrial buildings.

Slip resistance

The serrations on the surface of the grating provide an increased level of traction, which reduces the risk of accidents and injuries. This is important in outdoor applications such as bridges, decks, ramps, and walkways, as well as in industrial settings where workers are at risk of slipping.

Durability

Serrated gratings are made of steel and can withstand moderate to heavy loads and traffic, making them suitable for use in a variety of environments.

Easy maintenance

The smooth surface of plain gratings is easy to clean and maintain, and it does not trap dirt or debris. This makes them suitable for use in areas where hygiene is a concern, such as in food processing plants.

Durability

Plain gratings are made of steel and can withstand moderate loads and traffic, making them suitable for use in indoor applications such as in buildings and in areas where heavy machinery and vehicles are not in use.

Manufacturing of Industrial Gratings

Our gratings are made from mild steel which is a type of low-carbon steel that is easy to work with and has good weldability and formability properties. Mild steel is also known for its corrosion resistance, making it a suitable material for gratings that will be used in outdoor environments.

Our gratings can be supplied in a self-color finish, which means that they have not been treated or coated with any additional materials. This finish is suitable for indoor applications where the gratings will be protected from the elements.

We also offer a hot-dip galvanized finish for our gratings. This finish involves immersing the gratings in molten zinc, which forms a protective zinc coating on the surface. This coating provides an additional layer of protection against corrosion, making the gratings suitable for use in outdoor environments. Hot-dip galvanized finish is a cost-effective and durable option for gratings that will be used in industrial or heavy-duty applications.

Lastly, we can provide a painted surface finish on our gratings. This finish involves applying a layer of paint to the surface of the gratings, which can improve their appearance and provide additional protection against corrosion. Painted gratings are suitable for use in indoor or outdoor environments, and they can be customized to match the color scheme of the project.

Use of Gratings in the Thermal Industry

Gratings are widely used in the thermal power industry for various applications such as walkways, stair treads, platforms, and mezzanine flooring. These applications typically require gratings that can withstand heavy loads, high temperatures, and corrosive environments.

In power plants, gratings are used in areas such as the boiler room, turbine room, and fuel handling areas. In the boiler room, gratings are used as walkways and platforms for the maintenance and inspection of the boilers. The gratings in this area must be able to withstand high temperatures and heavy loads from maintenance equipment and personnel.

In the turbine room, gratings are used as walkways and platforms for the maintenance and inspection of the turbines. The gratings in this area must be able to withstand high temperatures and heavy loads from maintenance equipment and personnel.

In fuel handling areas, gratings are used as walkways and platforms for the transport and storage of fuel. The gratings in this area must be able to withstand heavy loads and corrosive environments from fuel and chemical spills.

In all these areas, gratings made of steel are typically used due to their strength, durability, and corrosion resistance. The surface finish of the gratings should also be considered, such as hot-dip galvanized or painted surface finish to provide additional protection against corrosion. The gratings should be able to withstand heavy loads and high temperatures, and it's important to consider the safety of workers in these areas.